Graving Dock

Graving Dock

Length: 240 m
Minimum breadth inside: 27 m
Crane Lifting Capacity: 4 x max 30 t
Crane Lifting Height: 42 m
Maximum Vessel Draft: 7 m
Max. vessel size: 35 000 DWT
Blocks L: 1.60 m
Blocks W: 0.40 m
Blocks H: 1.80 m

Floating Dock No.2

Length: 165 m
Minimum breadth inside: 27 m
Crane Lifting Capacity: 2 x 15 t
Dock Lifting Capacity: 12 000 t
Maximum Vessel Draft 7 m
Max. vessel size: 20 000 DWT
Blocks L: 1.20 m
Blocks W: 0.40 m
Blocks H: 1.40 m
Floating Dock 2
Floating Dock 3

Floating Dock No.3

Length: 219 m
Minimum breadth inside: 36.2 m
Crane Lifting Capacity: 2 x 20 t
Dock Lifting Capacity: 20 000 t
Maximum Vessel Draft 7 m
Max. vessel size: 90 000 DWT
Blocks L: 2.00 m
Blocks W: 0.60 m
Blocks H: 1.80 m
Steel Shop

Steel Shop is equipped with machines which enable working with sheet and section material, bending in both directions, beveling, chamfering and any other type of preparatory operations on plate metal and rolled metal.

The shop is equipped with:

  • Vertical press 400 t
  • Vertical press 100 t
  • Horizontal press 100 t
  • Three-rolls machine
  • Edging machine for plate metal under 12 mm thick – 3m
  • Guillotine for cutting plate metal up to 12 mm thick – 3m
  • Gas cutting machine with 2 cutters for cutting up
  • Lincoln inverter welding machine
  • MIG/MAG welding machines
  • Automatic flux welding machine
  • Edging machine for plate metal up to 24 mm thick – 6 m
  • Guillotine for cutting plate metal up to 18 mm thick – 5 m
  • Three-rolls machine for plate bending – min R=500 mm, max length = 8 m, δ = 30 mm

Shop’s area is 2 800 sq.m. and it is manned with 120 specialists.

Production capacity is between 8 – 10 tons of metal per day, depending on the nature of work.

Mechanical Shop

Mechanical Shop is equipped with:

  • Universal lathes for workpieces up to 6 000 mm
  • CNC lathes
  • Vertical turning lathes for workpieces of diameter up to 2 500 mm
  • Milling machines – universal and gear cutting
  • Slotting machines
  • Shaping machines
  • Boring machines
  • Horizontal press 630 t
  • Foundry for ferrous and non-ferrous casting of details up to 160 kg
  • Forging area for details up to 100 kg
  • Balancing are for details up to 1 t
  • Repair section for high-pressure fuel injectors and pumps
  • Repair section for pressure vessels and fire-fighting equipment
  • Repair section for hydraulic equipment
  • Washing and cleaning section for details and heat exchangers, equipped with an ultrasound bath
  • Bath for chemical cleaning of boilers
  • Overhead cranes

Shop’s area, together with foundry and forging area and vulcaniser is 8 400 sq.m. Mechanical shop employs 160 employees.

Specialized service station of the Swiss company ABB Turbocharging carries our repairs of marine turbochargers in the territory of Odessos Shiprepair Yard S.A.

Pipe Shop

Pipe Shop is provided with machines for:

  • Cold bending
  • Hot bending
  • Pipe Profile Cutting Machine Müller
  • Gas cutters, electric knives etc. equipment needed to complete the process
  • Plasma cutting machine
  • Pipe cutting machine – ø1/2’’ – ø10’’

Shop works with steel pipes, pipes of non-ferrous metals – copper, brass, bronze as well as of PVC, fibreglass.

Shop’s area is 2 800 sq.m.

Processing capacity for pipes  8’’ – 80 m/day or 10’’ – 50 m/day

 

 

Electrical Shop

Electrical Shop is equipped with:

  • Drying ovens for electric motors and generators
  • Motor test stand
  • Induction bearing heater
  • SKF bearing extractors
  • Storage cooler for products
  • Voltage converter providing supply voltage 440 V 60 Hz

Shop’s area is 2 800 sq.m.

Blasting & Painting Shop

Painting Shop is well equipped and has at its disposal:

  • Machine for dry blasting up to SA 2,5 according to the Swedish Standard
  • Hammelmann water blasting machines up to 2 500 bar
  • Combi Jet for water blasting up to 1000 bar
  • Graco painting machines
  • Graco machines for dustless blasting of small parts in enclosed spaces
  • Vacuum machines
  • Machines for blasting of horizontal surfaces
  • Air-conditioners
  • Cherry pickers

The daily grit blasting capacity is 3.000 sq.m. FULL SA 2

Docking Shop

Docking shop organizes vessel’s introduction to our:

Dry dock

Floating dock 2

Floating dock 3

Total length of the quays is 1 153,5m with an average depth of 6,35m. Port depth varies from 5,30m to 9,80m.

All quays and docks are provided with main pipelines for acetylene, oxygen, compressed air, water and steam supply as well as with power supply.

For our Docking workshop activities we have:

– Floating rafts

– Floating staging

– Tugboats for shifting in its own aquatory

– 17 cranes

Shop’s personnel consist of 87 employees – dock foremen, mechanics, electrical mechanics, electrical officers, electricians, motormen, riggers, loftsmen, crane operators, tugboat masters, marine engineers etc.

Carpentry Shop

Carpentry Shop is provided with any type of machines required for the wood working and furniture manufacturing.

The Shop employs 50 ship carpenters.

Cranes

Odessos Shiprepair Yard S.A. has 17 cranes.

Graving dock is equipped with one 30 t crane, two 15 t cranes and one 10 t crane.

Floating dock No.2 is equipped with two 15 t cranes.

Floating dock No.3 is equipped with two 20 t cranes.

Berths are equipped with five 16 t cranes, one 5 t crane and three 15 t cranes.

Also available is a 100 t floating crane.

WHARVES & BERTHS

Total length of the wharves is 1 953,5 m with an average depth of 6,35 m /varies from 5,30 m to 9,80 m/

All quays and docks are provided with main pipelines for acetylene, oxygen, compressed air, water and steam supply as well as with power supply.

The Yard has also:

  • Floating rafts
  • Floating staging
  • Tugboats for shifting in its own aquatory
  • Length – 180 m
  • Safe draft – 5.3 – 6.4 m
  • Cranes – 2х16 t
  • Length – 243 m
  • Safe draft – 5.3 – 6.8 m
  • Cranes – 1х16 t and 1х5 t
  • Length – 60.5m
  • Safe draft – 5.4 – 5.9m
  • Length – 263 m
  • Safe draft – 6.4 m
  • Cranes – 2х15 t
  • Length – 167 m
  • Safe draft – 5.5 – 6.0 m
  • Cranes – 1х15 t
  • Length – 240 m
  • Safe draft – 7.0 – 9.8 m
  • Cranes – 2х16 t